Wire Extruder Machine Characteristics:
High production speed, constant tension from empty to full bobbin,
especially for high quality stranding wire；Achieve bunching instead
of twisting, especially for twisting small cross-section area；Use
synchronous belt drive；Change guide wheel to change lay distance,
easy to operate.
Wire Extruder Machine Merits:
- High speed, good stability (the motor through the rigid coupling
directly connected with the drive shaft)
- Automatic tension control: When stranding, the reel take-up from
the empty to the full , the tension must be increased (With the
touch screen Free Set the data) The machine can automatically
adjust the tension smoothly, keep the tension uniform variation
,Can achieve tension real time setting while working .
- Electrical control: user-friendly touch screen interface operation,
control by the PLC programmer + inverter
- Flyer Bow :þ Japan imported SK5, finished with heat treatment, the
surface of hard chrome þ Imported fiber glass Transmission system:
drive with synchronous belts , laying accurate, no internal
lubrication position, no waste products effect by refueling and
machine cleaning
- Change the lay length: easy to operate, just change the leading
wheel according to the lay length sheet
- Meter counting way: internal meter counter,
| Twisting Usage | Apply for the bunching of aerospace, medical instrument,
cellphone,notebook PC and ultra fine conductor(above seven pcs of
alloy wires, tinned wires, silver jacketed wires and enamelled
wires). |
| Single Wire Dia(mm) | Φ0.016～0.08 | Φ0.03～0.18 | Φ0.05～0.28 | Φ0.05～0.32 |
| Stranding Section Area(mm²) | 0.0014～0.035 | 0.0049～0.3 | 0.0137～0.45 | 0.0137～1.0 |
Pitch(mm) | 0.8-4.0(14 Classes) | 0.8-10.8(24 Classes) | 1.6-21.6(24Classes) | 3.1～33.3(24Classes) |
| Direction of Lay | optional for right or left |
Take-up Bobbin(mm)
Outer dia*bore*outer width | Φ200*Φ31*135 | Φ250*Φ30*185 | Φ250*Φ30*185 Φ300*Φ30*185 | Φ300*Φ30*185 Φ400*Φ56*300 |
| Max Rotating Speed(rpm) | 5000RPM(10000TPM) | 4000RPM(8000TPM) | 3500RPM(7000 TPM) | 3500RPM7000TPM) |
| Main Motor Power | 2.2KW | 3.7KW | 3.7KW | 3.7KW |
| Inverter Power | 2.2KW | 3.7KW | 3.7KW | 3.7KW |
| Tension Control | Touch screen+ PLC+ magnetic powder clutch, ensure the constant
tension from empty to full bobbin |
| Magnetic Powder Clutch | 0.05kgf | 0.3kgf | 0.6kgf | 0.6kgf |
| Protection | automatically brake/stop 1)wire inside and outside is broken； 2)the
preset length is arrived |
| Brake Mode | Electromagnetic brake |
| Traversing Method | Rolling wire with ring drive units, winding pitch and breadth are
adjustable |
| Operation Mode | Touch Screen Operation |
| Dimension | 2000L*960W*1100H | 2300L*1100W*1330H | 2300L*1100W*1330H | 2850L×1150W×1350H |
Mechanical Performance
1.Material: low carbon steel welded together.
2.Structure: the body by annealing and aging, to eliminate internal
stress, and then boring by a precision boring machine to forming a
molding.
1.Bunching Entry position: facing to the front door, at the right
side of the machine (can be customization according to customer
requirements to change to the left side).
2.Bunching Entry Mode : from the pay-off device through the
disconnection sensing area, first to the total sub-line board
(sub-hole by 1 +6 +12 + ... distribution), through first pressure
mold, then the second Pressure mold, after entering the right
spindle within the wire guide wheel. From the aluminum arch with
porcelain ring and then into the left spindle within the wire guide
wheel, and then through the center corner’s guide wheel to the
leading wheel, Final to the aligner’s guide wheel to cable laying
(see wire bunching entry pattern diagram)
1.Material: 40Cr steel forging after quenching and tempering
treatment.
2.Accuracy: The shaft core outer face diameter and the bearing end
face are ground to ensure concentricity and verticality with the
axis.
3.Dynamic balance: Standard of G2.5 (0.03g of weight difference)
- ¨Aluminum plate / ¨ Rotation Arm
1.Material:¨ ZL104 / ¨45# steel
2.Accuracy: All end faces are positioned relative to the locating
holes(less than 0.03 grams)
3.Dynamic balance: Accuracy of G2.5 (0.03 grams of weight
difference)
1.Material: ¨ Japan imported SK5 ¨ Imported fiber glass
2.Shape: special appearance, reduce the wind resistance.
3.Weight tolerance : less than 0.03 grams per pair
- Transmission part: with imported synchronous belt drive, laying
length accurate
- Wire entry wheel:
1.Material: # 45 steel finished with heat treatment HRC30-40.
2.Hard chrome plated on the surface, not easy to wear
1.Material: ductile iron QT42-10.
2.Processing: CNC machine tooling
3.Accuracy: one processing hole end molding, to ensure
concentricity.
- Spindle bearing lubrication system:
1.Lubrication method: butter lubrication
2.Butter Model: LGMT2
3.Sealing method: mechanical oil retaining ring, keep the machine
clean inside
- Take up:Tensile tension control through the magnetic clutch control
thread tension, by the PLC program controller automatically adjust
the tension, keep tension constant
- Cable laying:Special two-way cable laying device, φ mm light rod
bearing type,lay length and distance can be accurately adjusted
